65 Tiger Cub Motorcycle

FRS 106, Michael Littman – Spring 2016

Feb 11th (Day 4) – Micah

Last Time: 

What did we do in Shop?

Wheels: used yield to loosen screws, break up rust, removed wheels

Fork: removed and disassembled fork, discovered that fork is used for suspension and that there’s a spring on the inside of fork, unique to this tiger cub because it has internal and external spring. Kept track of ball bearings

Noted serial numbers to show that frame number and engine number match, shows that it’s original

Top end—took engine off frame, started disassembly

Frame—took off rear suspension

Bottom end—took off oil lines, engine from frame

Clutch—working on casing of clutch side of engine Interesting technique: threaded rod at both ends, loosed nut and shaft stayed in engine block, needed to remove it so we used jam nut to lock two nuts to threaded shaft, and then used wrench to unscrew from the base

 

Note—we’re not certain that the way we take it apart is the way it’s supposed to be! Have to use manuals and common sense, because people have taken this apart before

 

Important Info on Blackboard

Tiger Cub Bible–intro, history, general information on tiger cub, gives diagrams of different systems within motorcycle and gives evolution of those systems (We have a T20SC)

Troubleshooting guide–when things aren’t working, good reference

Workshop Manual – tells you how to disassemble and reassemble parts,  targeted at our motorcycle

 

Important Info on our own Site

Shop Manual–Triumph’s manual, how to take it apart and specifications of motorcycle

Online Guide – tells you how to listen to engine to diagnose problem

 

If you were talking about how a motorcycle worked to a five year old, what would you talk about?

Explosion of gasoline (C8H18) in the presence of air (O2), produces carbon dioxide, water vapor, and heat, which raises temp to about 2000 degrees kelvin, pressure increases a factor of 7, pressure pushes piston, that’s why CO2 and water vapor come out exhaust

 

Discussion

 

Chapter 3 ZAMM:

 

Motorcycle references

Tachometer—measures engine speed, our motorcycle has a max of 6000 revolutions per minute

Speedometer—measures how fast motorcycle is going

Resistance—reduce frontal area and resistance by dropping head,  important because we’ll need to pay attention to drag and wind resistance

 

Storyline

Phaedrus is his prior self, had been to this place where the narrator is, but narrator doesn’t remember—slows down because it’s a familiar sight, déjà vu, goes into discussion about ghosts

Says he doesn’t know any ghost stories, but he does about Phaedrus (didn’t want to tell his son). Not real, due to science, but they’re real because they’re real in people’s minds.

Are things real if people haven’t thought of them yet? Gravity didn’t exist until Newton came up with it. It’s only there once we think of it.

Our class said: just because someone hasn’t defined it yet doesn’t mean it doesn’t exist, equating law of gravity to a material thing, strange argument

Professor   Littman—gravity is a human creation of a concept, and the law of gravity we have right now could be different 100 years from now. Basically, we’re not sure that gravity exists as we conceive it!

 

Chapter 4 ZAMM:

 

Motorcycle references

 

Engine, oil level and tires, bolts, chain tension (need to tighten it up)

 

What’s in a standard tool kit:

Large, adjustable open-end wrench—open-ended wrench that you can adjust the head of to fit different size bolts

Machinist’s hammer—hammer with a metal head, has a peening end and a small headed metal hammer end, used on metal

Cold chisel—used for cutting metal

Taper punch—tapers down to a narrow point, blunt on other side

Pair of tire irons—used to remove tires, like a screw driver that allows you to pull tire out of rim, using leverage without damaging tire itself (or innertube)

Tire-patching kit—to patch breaches in tire

Bicycle pump—inflate tires

Can of molybdenum-disulfide spray for chain—WD40, like yield, penetrating ability into inside of each roller to make sure that they roll correctly

Impact driver—generates a twist to break stuck bolts, hit with a machinist’s hammer, we used it on the bottom end

Point file—file for the points, keeps them clean and flat

Feeler gauge—tool with shims measured at 1000s of an inch allowing you to set a gap

Test lamp—way to test continuity of electricity

 

Spare parts:

Spark Plugs– (repeated from earlier)  a device for delivering electric current from an ignition system to the combustion chamber of a spark-ignition engine to ignite the compressed fuel/air mixture by an electric spark

Throttle, clutch and brake cables—three types of cables (front break, throttle that goes to carburetor, and clutch cable)

Points, fuses, headlight and taillight bulbs

Chain-coupling link with keeper—master link, each chain had removable part (u shaped, have to take it off allows connection and disconnection of a chain without need for chain tool

Cotter pins—metal pin used to stop axel from sliding out, goes through shaft or hole and bend afterward to keep it in place, keeps parts from slipping

Baling wire—extra wire for miscellaneous purposes

Spare chain

 

Storyline

Set off again, very early, very cold

Taking pictures, saving memories—he doesn’t want to take pictures, you would need a 360 lens to really take it in, just wants to live in the moment instead of trying to keep it

Loving something is often a function of spending more time with it (like his gloves)

 

Reading Assignment:

Read this article: http://www.princeton.edu/ssp/64-tiger-cub-1/64-data/Tiger-Cub-Engine-Calculations-revised.pdf

Read chapter 2 of SCAS