{"id":88,"date":"2018-08-09T13:45:01","date_gmt":"2018-08-09T13:45:01","guid":{"rendered":"http:\/\/commons.princeton.edu\/64-tiger-cub\/?page_id=88"},"modified":"2018-08-14T13:58:07","modified_gmt":"2018-08-14T13:58:07","slug":"key-components","status":"publish","type":"page","link":"https:\/\/commons.princeton.edu\/64-tiger-cub\/electrical\/key-components\/","title":{"rendered":"Key Components"},"content":{"rendered":"<div class=\"picture-component\">\n<h3>Alternator<\/h3>\n<div class=\"body\">\n<p>The Alternator is made up of the stator and the rotor.\u00a0 The stator is six coil windings connected in series. \u00a0Each of the coils has a different number of windings.\u00a0 The rotor is a six pole magnet that is attached to the engine sprocket.\u00a0 As the rotor spins, a combination of the different number of coils of the stator produce different levels of voltage, which in turn power different parts of the bike. \u00a0The high voltage output, for example, could be used for powering the spark plug while the low voltage output could be used for the brake light.<\/p>\n<\/div>\n<\/div>\n<div class=\"component-spacing\">\n<figure id=\"attachment_287\" aria-describedby=\"caption-attachment-287\" style=\"width: 698px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-287 size-full\" src=\"http:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Stator-and-Rotor.jpg\" alt=\"\" width=\"698\" height=\"396\" srcset=\"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Stator-and-Rotor.jpg 698w, https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Stator-and-Rotor-300x170.jpg 300w\" sizes=\"auto, (max-width: 698px) 85vw, 698px\" \/><figcaption id=\"caption-attachment-287\" class=\"wp-caption-text\">On the left is the spinning magnet of our stator tester, which acts like a rotor. On the right is our stator, consisting of six different coils.<\/figcaption><\/figure>\n<\/div>\n<div class=\"picture-component\">\n<div class=\"center\">\n<div class=\"row\">\n<div class=\"cell\">\n<div class=\"caption\"><\/div>\n<\/div>\n<\/div>\n<\/div>\n<hr \/>\n<h3 class=\"component-spacing\">The Points<\/h3>\n<\/div>\n<div class=\"picture-component\">\n<div class=\"body\">\n<p>The points act as a physical switch to regulate the timing of the spark plug. \u00a0As the motor spins, the cam (the slightly oval piece in the middle of the picture below) spins with it. \u00a0The purpose of the cam is to open the points at the appropriate time. \u00a0It does this by pushing the hammer-like piece back each turn. \u00a0Adjusting the cam correctly is very important because the points must be precisely timed to spark the spark plug at the proper time and prevent pre-ignition. \u00a0At high speeds, small weights on the centrifugal advance mechanism also advance the timing of the points and makes the spark plug fire slightly earlier. \u00a0This compensates for the fuel having less time to burn as the engine reaches higher speeds.<\/p>\n<\/div>\n<\/div>\n<div class=\"component-spacing\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-288\" src=\"http:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Points.jpg\" alt=\"\" width=\"353\" height=\"266\" srcset=\"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Points.jpg 353w, https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Points-300x226.jpg 300w\" sizes=\"auto, (max-width: 353px) 85vw, 353px\" \/><\/div>\n<div class=\"picture-component\">\n<div class=\"center\">\n<div class=\"row\">\n<hr \/>\n<h3 class=\"cell\">The Coil<\/h3>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"picture-component\">\n<div class=\"body\">\n<p>The coil consists of two coil windings.\u00a0 It is a transformer that provides the step-up voltage obtained from the points needed to spark the plug. \u00a0When we received the bike, it used a battery ignition coil system. \u00a0Because a battery provides DC current, the old coil was a DC coil. Now, our bike uses an energy transfer system, so it uses an AC coil. \u00a0The coil operates on the principle of induction which is covered in the Physics Review section.<\/p>\n<\/div>\n<\/div>\n<div class=\"component-spacing\">\n<div id='gallery-1' class='gallery galleryid-88 gallery-columns-3 gallery-size-thumbnail'><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Coil.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Coil-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/OldCoil.png'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/OldCoil-150x150.png\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-1-289\" \/><\/a>\n\t\t\t<\/div>\n\t\t\t\t<figcaption class='wp-caption-text gallery-caption' id='gallery-1-289'>\n\t\t\t\tOld Coil (DC coil used in a battery transfer ignition system)\n\t\t\t\t<\/figcaption><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/NewCoil.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/NewCoil-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-1-290\" \/><\/a>\n\t\t\t<\/div>\n\t\t\t\t<figcaption class='wp-caption-text gallery-caption' id='gallery-1-290'>\n\t\t\t\tNew Coil (AC coil used in an energy transfer system)\n\n\t\t\t\t<\/figcaption><\/figure>\n\t\t<\/div>\n\n<\/div>\n<div class=\"picture-component\">\n<div class=\"center\">\n<div class=\"row\"><\/div>\n<\/div>\n<\/div>\n<div class=\"picture-component\">\n<hr \/>\n<h3>Spark Plug<\/h3>\n<div class=\"left\">\n<div class=\"row\">\n<div class=\"cell\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-292\" src=\"http:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Sparkplug.jpg\" alt=\"\" width=\"120\" height=\"415\" srcset=\"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Sparkplug.jpg 120w, https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Sparkplug-87x300.jpg 87w\" sizes=\"auto, (max-width: 120px) 85vw, 120px\" \/><\/div>\n<\/div>\n<\/div>\n<div class=\"body\">\n<p>The spark plug is what ultimately ignites the fuel in the engine. \u00a0The spark plug uses the high voltage current that is produced by the coil to spark across the &#8220;spark gap.&#8221; \u00a0It is important that the spark occurs at the right time to maximize efficiency.<\/p>\n<\/div>\n<hr \/>\n<h3 class=\"clear\">Switch<\/h3>\n<\/div>\n<div class=\"picture-component\">\n<div class=\"left\">\n<div class=\"row\">\n<div class=\"cell\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-293\" src=\"http:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Switch.jpg\" alt=\"\" width=\"565\" height=\"481\" srcset=\"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Switch.jpg 565w, https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Switch-300x255.jpg 300w\" sizes=\"auto, (max-width: 565px) 85vw, 565px\" \/>The handlebar switch is the primary way of controlling the various electrical systems on the bike. \u00a0It is used to control all of the lights, with the exception of the brake light, and it is also used as the off button, or &#8220;kill switch&#8221; for the bike. \u00a0The kill switch grounds all power from the spark plug circuit which then stops any further ignitions.<\/div>\n<\/div>\n<\/div>\n<div class=\"body\">\n<p><span class=\"Apple-style-span\">We originally did not have a wiring diagram, so we tested each connection manually. After some searching, we found this diagram that tells us what each wire is connected to. On our bike, the horn button serves as the kill switch. \u00a0<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-294\" src=\"http:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/SwitchInfoSmall.jpg\" alt=\"\" width=\"480\" height=\"640\" srcset=\"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/SwitchInfoSmall.jpg 480w, https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/SwitchInfoSmall-225x300.jpg 225w\" sizes=\"auto, (max-width: 480px) 85vw, 480px\" \/><\/p>\n<\/div>\n<hr \/>\n<h3 class=\"clear\">Wiring Harness<\/h3>\n<\/div>\n<div class=\"picture-component\">\n<div class=\"body\">\n<p>All of these key components come together in the wiring harness, which is the network of wires that supplies power to each part of the bike. The next page of this website gives descriptions of the wiring harness and its construction.<\/p>\n<hr \/>\n<\/div>\n<\/div>\n<h3 class=\"component-spacing\">Circuit Simulator<\/h3>\n<div class=\"picture-component\">\n<div class=\"body\">\n<p>Here we have a software simulation of the electrical circuit that powers the bike. Many key components such as the alternator, points, coil, and spark plug appear in the circuit. A detailed description of the physics of this circuit appears in the physics\/theory page of this website.<\/p>\n<\/div>\n<\/div>\n<div class=\"picture-component\">\n<div class=\"left\">\n<div class=\"row\">\n<div class=\"cell\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-295\" src=\"http:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Circuit.jpg\" alt=\"\" width=\"635\" height=\"456\" srcset=\"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Circuit.jpg 635w, https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-content\/uploads\/sites\/80\/2018\/08\/Circuit-300x215.jpg 300w\" sizes=\"auto, (max-width: 635px) 85vw, 635px\" \/><\/div>\n<\/div>\n<\/div>\n<div class=\"body\">\n<p>There are several parts that are necessary for the electrical system to function. \u00a0They are, briefly, the alternator which provides power from the motor, the points that regulate the timing of the spark plugs, the coil to increase the voltage from the alternator to the spark plug, and the wiring harness to distribute the power.<\/p>\n<div>The basic flow of power in the circuit as it related to running the motor is as follows:<\/div>\n<div>\u00a0\u00a0 \u00a01 &#8211; The alternator generates power through electromagnetic induction<\/div>\n<div>\u00a0\u00a0 \u00a02 &#8211; When the points are closed, this electricity flows straight to ground.<\/div>\n<div>\u00a0\u00a0 \u00a03 &#8211; When the points are open &#8211; they are precisely timed to open just as the engine piston is nearing the top of the cylinder &#8211; the electricity flows to a capacitor that is in parallel with both the points and the coil. \u00a0If there were no capacitor, then the electricity would arc across the points.<\/div>\n<div>\u00a0\u00a0 4 &#8211; From the capacitor, the electricity flows through the primary coil and generates an increased voltage that is used to create a spark in the spark plug, thus igniting the fuel in the engine.<\/div>\n<div><\/div>\n<div>We built this part of the circuit in a circuit simulator to see how it works. \u00a0The opening and closing of the points is simulated by the middle switch.<\/div>\n<div><\/div>\n<h1><a href=\"http:\/\/www.falstad.com\/circuit\/#%24+1+5.0E-6+26.59566520631553+43+5.0+50%0Ar+272+32+272+128+0+5.0%0Ag+272+32+80+32+0%0Av+272+128+272+224+0+1+32.0+8.0+0.0+0.0+0.5%0Aw+272+224+144+224+0%0Aw+144+224+144+256+0%0Aw+272+224+400+224+0%0Ac+144+256+144+288+0+1.0E-6+-5.803488987366631%0Aw+144+288+144+336+0%0Aw+144+336+272+336+0%0Ag+272+336+272+368+0%0Aw+272+336+400+336+0%0Aw+272+320+272+336+0%0AR+64+432+64+384+0+4+16.0+5.0+4.0+2.0943951023931953+0.5%0Aw+96+432+64+432+0%0A159+272+224+272+288+0+20.0+1.0E10%0Ar+272+288+272+320+0+0.1%0Aw+96+432+208+432+0%0Aw+208+432+208+256+0%0Aw+208+256+256+256+0%0AT+400+272+528+272+0+4.96+10.0+-0.049928022146113755+5.842195409049865E-8+0.999%0Aw+400+224+400+272+0%0Aw+400+304+400+336+0%0Aw+528+272+528+176+0%0Aw+528+304+528+400+0%0Aw+528+400+592+400+0%0A187+592+400+592+176+0+1000.0+1.0E9+75.0+0.0010%0Ar+528+176+592+176+0+100.0%0Ao+3+64+0+35+10.0+1.6+0+-1%0Ao+25+64+0+35+320.0+1.953125E-4+1+-1%0A\" target=\"_blank\" rel=\"noopener\">Link to circuit simulation<\/a><\/h1>\n<div>may not work without java plugins.<\/div>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Alternator The Alternator is made up of the stator and the rotor.\u00a0 The stator is six coil windings connected in series. \u00a0Each of the coils has a different number of windings.\u00a0 The rotor is a six pole magnet that is attached to the engine sprocket.\u00a0 As the rotor spins, a combination of the different number &hellip; <a href=\"https:\/\/commons.princeton.edu\/64-tiger-cub\/electrical\/key-components\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;Key Components&#8221;<\/span><\/a><\/p>\n","protected":false},"author":5,"featured_media":0,"parent":12,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-88","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-json\/wp\/v2\/pages\/88","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-json\/wp\/v2\/comments?post=88"}],"version-history":[{"count":3,"href":"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-json\/wp\/v2\/pages\/88\/revisions"}],"predecessor-version":[{"id":296,"href":"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-json\/wp\/v2\/pages\/88\/revisions\/296"}],"up":[{"embeddable":true,"href":"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-json\/wp\/v2\/pages\/12"}],"wp:attachment":[{"href":"https:\/\/commons.princeton.edu\/64-tiger-cub\/wp-json\/wp\/v2\/media?parent=88"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}