{"id":299,"date":"2018-08-14T12:31:19","date_gmt":"2018-08-14T12:31:19","guid":{"rendered":"http:\/\/commons.princeton.edu\/63-tiger-cub\/?page_id=299"},"modified":"2018-08-14T12:43:07","modified_gmt":"2018-08-14T12:43:07","slug":"head","status":"publish","type":"page","link":"https:\/\/commons.princeton.edu\/63-tiger-cub\/head\/","title":{"rendered":"Head"},"content":{"rendered":"<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-308\" src=\"http:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/Engine-Diagram-2.bmp_.jpg\" alt=\"\" width=\"840\" height=\"884\" srcset=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/Engine-Diagram-2.bmp_.jpg 840w, https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/Engine-Diagram-2.bmp_-285x300.jpg 285w, https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/Engine-Diagram-2.bmp_-768x808.jpg 768w\" sizes=\"auto, (max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 1362px) 62vw, 840px\" \/><\/p>\n<h3>Cam and Valve Diagram<\/h3>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft  wp-image-310\" src=\"http:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/cam-diagram.png\" alt=\"\" width=\"265\" height=\"243\" srcset=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/cam-diagram.png 366w, https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/cam-diagram-300x275.png 300w\" sizes=\"auto, (max-width: 265px) 85vw, 265px\" \/><strong>The cam assembly consists of &#8211;<\/strong><\/p>\n<ul>\n<li>the cam<\/li>\n<li>cam followers<\/li>\n<li>push-rods<\/li>\n<li>rocker arms<\/li>\n<\/ul>\n<p>We have the\u00a0<strong>R-type cam<\/strong>, which is the higher performance cam.<\/p>\n<div>The job of the cam is to control the timing for the intake and exhaust valves to open and close.\u00a0 Our high performance cam keeps the valves open for longer and allows for more overlap between the exhaust and intake as compared to the stock cam, resulting in a higher power output.\u00a0 The overlap and time of the opening and closing of the valves depends on the size and shape of the cam lobes.<\/div>\n<div>\n<h3>R-type Cam and Followers<\/h3>\n<div class=\"left\">\n<div class=\"row\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-311 alignnone\" src=\"http:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/cam-and-followers.jpg\" alt=\"\" width=\"514\" height=\"386\" srcset=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/cam-and-followers.jpg 514w, https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/cam-and-followers-300x225.jpg 300w\" sizes=\"auto, (max-width: 514px) 85vw, 514px\" \/><\/div>\n<\/div>\n<\/div>\n<div><\/div>\n<div>\n<h4>Our Engine<\/h4>\n<div class=\"body\">\n<p>In our engine, we have\u00a0<strong>two cam lobes<\/strong>\u00a0and\u00a0<strong>two push-rods controlling two valves<\/strong>.<\/p>\n<p>There are two oppositely-coiled helical springs which bring the rocker arm and\u00a0 valves back to their original position after each half-cycle, and help in keeping them in position.<\/p>\n<div id='gallery-1' class='gallery galleryid-299 gallery-columns-3 gallery-size-thumbnail'><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/cam-and-valves-diagram.png'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/cam-and-valves-diagram-150x150.png\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-1-312\" \/><\/a>\n\t\t\t<\/div>\n\t\t\t\t<figcaption class='wp-caption-text gallery-caption' id='gallery-1-312'>\n\t\t\t\tThree-Dimensional Cam and Valve Diagram\n\n\t\t\t\t<\/figcaption><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valves.png'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valves-150x150.png\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-1-313\" \/><\/a>\n\t\t\t<\/div>\n\t\t\t\t<figcaption class='wp-caption-text gallery-caption' id='gallery-1-313'>\n\t\t\t\tValves and Valve Guides\n\n\t\t\t\t<\/figcaption><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-specs.png'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-specs-150x150.png\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-1-314\" \/><\/a>\n\t\t\t<\/div>\n\t\t\t\t<figcaption class='wp-caption-text gallery-caption' id='gallery-1-314'>\n\t\t\t\tMechanism\nValve Specifications Including Overlap\n\t\t\t\t<\/figcaption><\/figure>\n\t\t<\/div>\n\n<\/div>\n<\/div>\n<div>\n<div id='gallery-2' class='gallery galleryid-299 gallery-columns-1 gallery-size-medium'><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/php9kJk1hPM.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"225\" height=\"300\" src=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/php9kJk1hPM-225x300.jpg\" class=\"attachment-medium size-medium\" alt=\"\" aria-describedby=\"gallery-2-315\" srcset=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/php9kJk1hPM-225x300.jpg 225w, https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/php9kJk1hPM.jpg 262w\" sizes=\"auto, (max-width: 225px) 85vw, 225px\" \/><\/a>\n\t\t\t<\/div>\n\t\t\t\t<figcaption class='wp-caption-text gallery-caption' id='gallery-2-315'>\n\t\t\t\tThe valves were dirty but looked okay from the start, while our valve guides were broken.  We cleaned the valves up with a grinding tool, and put a new surface on them to ensure a good seal. This just involved setting the grinding stone at the correct angle and taking off the carbon that was built up until a totally new surface was revealed.  We cleaned each valve thoroughly, removing all deposits.\n\t\t\t\t<\/figcaption><\/figure>\n\t\t<\/div>\n\n<div class=\"picture-component\">\n<h3>Valve Seats<\/h3>\n<figure id=\"attachment_316\" aria-describedby=\"caption-attachment-316\" style=\"width: 450px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-316\" src=\"http:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-seat-picture.png\" alt=\"\" width=\"450\" height=\"392\" srcset=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-seat-picture.png 450w, https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-seat-picture-300x261.png 300w\" sizes=\"auto, (max-width: 450px) 85vw, 450px\" \/><figcaption id=\"caption-attachment-316\" class=\"wp-caption-text\">The high performance three angle cut<\/figcaption><\/figure>\n<div class=\"picture-component\">\n<div class=\"body\">\n<p>The valve seats had to be recut, and we decided to do a\u00a0<strong>three angle valve seat<\/strong>.<\/p>\n<p>The purpose of the seat is to form\u00a0<strong>a surface for the valve to seal against<\/strong>\u00a0during the compression and combustion stroke, so that the cylinder does not lose compression. \u00a0 If it does not seal, expanding gases will escape around the valves, lowering our efficiency and probably causing damage in the head.<\/p>\n<p>A three angle valve seat is a popular method for higher performance engines. The idea here is to create a small, uniform ring at the correct angle to form a seal against the valve.<\/p>\n<ul>\n<li>\u00a0 If the area of the seal is too large, the valve will not form a good seal.<\/li>\n<li>\u00a0 If it is too small, there will be a good seal but the metal will overheat, warping and damaging it and the valves.<\/li>\n<li>\u00a0 The happy medium is made using three cutting tools, each with a different angle.<\/li>\n<\/ul>\n<p>The process involved the following three cuts-<\/p>\n<ol>\n<li>The first angle we cut is around\u00a0<strong>30 degrees<\/strong>. This is the\u00a0<strong>base cut<\/strong>, where most of the metal was removed.<\/li>\n<li>Once we had that angle well under the valve, we cut the\u00a0<strong>46 degree angle<\/strong>, the\u00a0<strong>mating surface.<\/strong><\/li>\n<li><strong>\u00a0<\/strong>We intentionally made this surface larger than necessary, so we could bring down to exact tolerances with the\u00a0<strong>60 degree<\/strong>\u00a0cutting tool.<\/li>\n<\/ol>\n<p>Once the correct seat was established, we lapped the surfaces to match exactly with the valves using a grinding compound, which was placed on the mating surface of the valve.<\/p>\n<p>The valve was inserted into the correct position and spun, first by hand with coarser grit and then with a drill with fine grit.<\/p>\n<\/div>\n<\/div>\n<h3 class=\"component-spacing\">Detail of Mating Surface on Valve<\/h3>\n<div class=\"picture-component\">\n<figure id=\"attachment_317\" aria-describedby=\"caption-attachment-317\" style=\"width: 509px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-317\" src=\"http:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-picture.png\" alt=\"\" width=\"509\" height=\"372\" srcset=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-picture.png 401w, https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-picture-300x219.png 300w\" sizes=\"auto, (max-width: 509px) 85vw, 509px\" \/><figcaption id=\"caption-attachment-317\" class=\"wp-caption-text\">The black is the ideal conctact surface between the valve and the seat<\/figcaption><\/figure>\n<h3>Cutting Tools<\/h3>\n<p>This tool is used to cut the valves seats at a specific angle determined by the position of the three cutters. Each tool has one predetermined angle, therefore we used three different tools to cut our high performance three angle valve seats.<\/p>\n<div id='gallery-3' class='gallery galleryid-299 gallery-columns-2 gallery-size-thumbnail'><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-seat-tool.png'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-seat-tool-150x150.png\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-3-319\" \/><\/a>\n\t\t\t<\/div>\n\t\t\t\t<figcaption class='wp-caption-text gallery-caption' id='gallery-3-319'>\n\t\t\t\tthree cutters\n\t\t\t\t<\/figcaption><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/vavle-guides.png'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/vavle-guides-150x150.png\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-3-318\" \/><\/a>\n\t\t\t<\/div>\n\t\t\t\t<figcaption class='wp-caption-text gallery-caption' id='gallery-3-318'>\n\t\t\t\tValve Guides\n\n\t\t\t\t<\/figcaption><\/figure>\n\t\t<\/div>\n\n<p><strong>The Valve Guides serve a dual purpose &#8211;<\/strong><\/p>\n<ol>\n<li>Along with the valve springs, the valve guides serve to positively locate the valves so that they can make proper contact with the valve seats.<\/li>\n<li>They serve also to conduct heat from the combustion process away from the valves and into the body of the cylinder head so it may be taken up by the cooling system.<\/li>\n<\/ol>\n<h3>Pro-Engineering Technical Drawing of Valve Guide<\/h3>\n<div class=\"left\">\n<div class=\"row\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft  wp-image-320\" src=\"http:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-guid-drawing.jpg\" alt=\"\" width=\"860\" height=\"645\" srcset=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-guid-drawing.jpg 616w, https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/valve-guid-drawing-300x225.jpg 300w\" sizes=\"auto, (max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 1362px) 62vw, 840px\" \/><\/div>\n<\/div>\n<div>\n<p>We decided to make new guides with Glenn\u2019s suggestion.<\/p>\n<p>We used some\u00a0<strong>bronze bar stock<\/strong>\u00a0that was in the shop, and drew up the dimensions of the old guides on Pro-Engineering, but\u00a0<strong>enlarging<\/strong>\u00a0them so we could drill a new hole for them to seat in, rather than hoping they would fit nicely into the old spot, which was probably worn.<\/p>\n<p>They are also\u00a0<strong>longer<\/strong>\u00a0than the old ones, and have closer tolerances, which means the valves will move more precisely.<\/p>\n<p>We made the guides on the lathe, first making one end square.<\/p>\n<\/div>\n<\/div>\n<div><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-321 size-full\" src=\"http:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/drill.jpg\" alt=\"\" width=\"600\" height=\"450\" srcset=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/drill.jpg 600w, https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-content\/uploads\/sites\/74\/2018\/08\/drill-300x225.jpg 300w\" sizes=\"auto, (max-width: 600px) 85vw, 600px\" \/><\/div>\n<div>\n<p>The next step was to drill the\u00a0<strong>inside channel<\/strong>\u00a0for the valves, then bring the outside down to the correct diameter. \u00a0 The angle cut was next and we added chamfers on both ends.<\/p>\n<p>The final step was cutting the groove for a ring that keeps the guides at the correct depth in the head.<\/p>\n<\/div>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Cam and Valve Diagram The cam assembly consists of &#8211; the cam cam followers push-rods rocker arms We have the\u00a0R-type cam, which is the higher performance cam. The job of the cam is to control the timing for the intake and exhaust valves to open and close.\u00a0 Our high performance cam keeps the valves open &hellip; <a href=\"https:\/\/commons.princeton.edu\/63-tiger-cub\/head\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;Head&#8221;<\/span><\/a><\/p>\n","protected":false},"author":6,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-299","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-json\/wp\/v2\/pages\/299","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-json\/wp\/v2\/comments?post=299"}],"version-history":[{"count":3,"href":"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-json\/wp\/v2\/pages\/299\/revisions"}],"predecessor-version":[{"id":322,"href":"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-json\/wp\/v2\/pages\/299\/revisions\/322"}],"wp:attachment":[{"href":"https:\/\/commons.princeton.edu\/63-tiger-cub\/wp-json\/wp\/v2\/media?parent=299"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}